HOW HIGH-QUALITY SKATEBOARD DECKS ARE MADE
“9-ply” or “7-ply” are common jargons used among skaters. 7 is the minimum layers bonded required to create a good deck. To join the layers for durability, PVA is the most widely utilized.
I have found many interesting articles on SkateAdvisors about how high-quality skateboard decks are made.
So, how are these high-quality decks created, and how do they stand out from numerous products in the market? We’ll discover in the following sessions.
STEP 1: SEARCH FOR VENEERS
At first, the veneers need to be dried to 8% moisture content before being gathered. To begin, these veneers are sanded on two sides with an equipment called a sander. After they've been finely sanded, glue is put to both sides and they're pressed together.
STEP 2: FOLDING AND PRESSING THE LAYERS
Let’s check out a detailed description of the indications that suggest a vulnerable deck on SkateAdvisors on ko-fi.com.
Before the deck has taken on its final shape, complete with concave and kicks, manufacturers must typically press between 28 and 35 veneers. Hydraulic presses are commonly employed in the skateboarding industry.
The glue will be evenly dispersed over each layer for 1.5 to 2 hours under constant pressure of 25 psi (25 tons) to prevent any possible voids, which determines the quality of your deck.
STEP 3: DRY THE PRODUCT
The goal of this step is to remove all of the water so that the glue can properly dry. Manufacturers can detect the shear strain between layers unless the veneers are appropriately pressed, resulting in the board being torn apart. This is also known as wood delamination.
STEP 4: DRILL HOLES.
After completing the three listed operations, a good deck is basically completed, but it is useless until the trucks are attached to it. Different manufacturers will employ a specific type of drilling equipment to make these boards compatible with their trucks.
STEP 5: CUT AND ROUND
They must be trimmed and sanded to provide a rounded edge. The dust is cleaned off sequentially, and a thin layer of lacquer is put to the deck to prevent moisture from gradually eroding it. Finally, producers will print images on their items to encourage buyers to purchase them due to their appealing appearance.
That's all there is to know about how a professional skateboard is built. Now, let's look at how to extend the life of your deck.
EXTEND YOUR DECK'S LIFE SPAN
If you wish to extend the life of your deck, keep the following suggestions in mind or go to SkateAdvisors on deviantart.com for further information:
Direct sunlight and water are enemies of a deck’s longevity. Keep it somewhere dry and cold instead.
After a ride, clean the deck and other components thoroughly, especially after a rain.
Learn how to skate without causing razor tails, chipping, or irregular cracks caused by pressure.